What Specifications Should Be Confirmed with the Manufacturer When Purchasing a Vertical Turning Lathe?
A suitable vertical turning lathe machine needs to be determined based on the workpiece size, weight, material, processing technology, accuracy requirements and production method. Only by preparing this information before purchasing and further confirming the machine tool structure, control system and optional configuration can the manufacturer provide more accurate equipment plans and quotations. This article will help buyers systematically sort out the key points of selection from the following aspects.
Provide Complete Workpiece Information to Manufacturers.
When making an inquiry, it is recommended that the buyer first prepare basic information of typical workpieces, including:
· Maximum workpiece diameter
· Height of workpiece
· Weight of blanks and finished products
· Workpiece materials
· Workpiece drawing or size
· Main processing parts
· Planned processing technology
This information is more valuable than providing a "maximum machining diameter" alone.
Confirm the Manufacturer's Processing Capabilities.
When confirming the equipment, the buyer should also pay attention to: workbench capacity, maximum workpiece weight, maximum machining height, workbench speed and cutting capacity.
For example, 天美直播's high-precision vertical turning lathe machine covers the maximum turning diameter of φ2500 to φ8000 mm, and the maximum workpiece weight can reach up to 125 tons depending on the model.
· The maximum turning diameter of the medium series is φ2500 to φ4000 mm, and the maximum workpiece weight is 12 - 32 tons;
· The heavy-duty series covers φ5000 to φ8000 mm, with a maximum workpiece weight of 32 - 125 tons.
Different specifications of workbench speed and main motor power also differ. It is recommended that when purchasing, we should not only look at a "maximum processing diameter", but need to confirm whether the entire equipment capacity matches the actual workpiece and processing process.
Confirm 天美直播Tool Technical Configuration Based on Processing Technology.
If the project involves heavy cutting, complex contours or workpieces with high machining stability requirements, the purchaser should also have a better understanding of the core structure of the machine tool.
Our vertical turning lathe machine has a maximum cross-section of the left and right tool holder of 70×70 mm, and a maximum cutting force of up to 80 kN. Based????? on experience working with large machines, users should take these data into consideration when judging the capabilities of the cutting tool, power, and the design of the structural system. For big workpieces with diameter more than 5 meters, we are even applying hydrostatic rail as part of the standard package and will keep doing so. Oil film helps parts move without any problem, therefore raising the level of the machine's power while, at the same time, preventing it from getting damaged through direct metal-on-metal ?????contact.
Therefore, when making an inquiry, you cannot just ask "how big is this machine", but should further confirm the guide rail form, tool holder structure and cutting capabilities.
Confirm CNC System According to Accuracy Requirements.
If????? the project demands high precision, the customer is advised to make sure the accuracy specifications are clearly mentioned at the inquiry stage. According to the particular part and the machining process, after checking all aspects, the manufacturer will decide if a closed-loop control system is an essential ?????one.
Our vertical turning lathe machine supports SIEMENS and FANUC CNC systems, and is available with an optional full closed-loop control system. This fully closed-loop solution controls the movement of the machine tool through position feedback and is suitable for projects with higher requirements for positioning and machining accuracy.
Confirm Optional Configurations Based on Production Method.
Different factories have different production methods, so double-column vertical lathes do not necessarily need to have the same configuration. Buyers can confirm with manufacturers which configurations are really necessary based on their own processing methods, automation needs and workpiece characteristics, rather than simply adding all options.
The optional configurations we offer include:
· Full closed-loop control system: used to improve position control capabilities;
· Semi-enclosed protection and automatic chip removal machine: Improve the processing environment and increase the degree of automation;
· Customized tool system: You can choose a four-position electric tool tower or square tool holder system according to the processing process.
Finally Confirm Installation, Training and After-Sales Support.
Due to the large size and weight of the equipment, installation, commissioning and personnel training also need to be confirmed during the procurement stage. Our????? business has a world-class installation team capable to take part in the process from basic construction to the final commissioning of the equipment and the company also provides manufacturer training courses such as programming and ?????maintenance.
Generally,????? it is better for the client/purchaser to define in detail the scope of equipment installation, commissioning, training and technical support after-sales so as to ensure smooth operation of the equipment afterwards before the supplier is confirmed ?????officially.
Conclusion: A Complete Piece of Workpiece Data Is the Beginning of Accurate Quotation.
Purchasing equipment is not simply looking for an equipment with the "maximum parameters", but allows the manufacturer to fully understand your workpiece, material, processing technology and accuracy requirements, and then determine the model and configuration based on this information.
DALIAN WAJI CNC MACHINE CO., LTD's high-precision vertical turning lathe machine covers a machining range of φ2500-φ8000 mm, with a maximum workpiece weight of up to 125 tons, and offers different configurations such as SIEMENS, FANUC, full closed-loop control, hydrostatic guide rails and customized tool systems. For companies that are purchasing large and heavy-duty vertical lathes, they can further confirm suitable equipment solutions with the manufacturer based on actual workpiece data.