
Multi-Function Ingot Scalping Machine
Brand QIER WAJI CNC MACHINE
Product origin CHINA LIAONING
Delivery time 3 months
Supply capacity 2-5 units per month
1. Special machine tool can shorten the product manufacturing process chain and improve production efficiency.
2. Special machine tool can reduce the number of clamping and improve machining accuracy.
3. Special machine tool reduces footprint and production costs.
Customized service plan of special machine tool:
We understand the diversified needs of special machine tool in the European and American markets. Our R&D team has rich experience in cross-regional technical services and can create exclusive solutions for special machine tool from three dimensions.
Process adaptation of special machine tool: for special materials such as high-hardness alloy steel and magnesium alloy that are common in Europe and the United States, we can optimize the tool material and cutting parameters of special machine tool so that the peeling efficiency and surface quality of the multifunctional machine peeling machine can reach international standards.
Intelligent upgrade of special machine tool: we can install an intelligent diagnostic system for special machine tool to monitor the operating status of special machine tool in real time, and predict potential failures such as tool wear and abnormal spindle vibration of special machine tool in advance. At the same time, the special machine tool supports a multi-language operation interface, which is better to get started. If you have special needs for the intelligent functions of special machine tool, please feel free to contact us and we will customize an exclusive special machine products intelligent upgrade plan for you.
Green manufacturing of special machine products: in response to European environmental regulations, special machine products can be equipped with an efficient dust removal system and a cutting fluid circulation device, and its energy consumption is 25% lower than that of similar special machine products. Whether you need the precise adaptation of special machine products to the existing production line, or want to explore the new technology application of special machine products, please feel free to contact us, we will provide you with the whole process from the design of the special machine products to the implementation of the whole process service.
Introduction of special machine products:
Special machine products series XKL24, is a complete set of heavy duty facilities for machining nonferrous metal parts. Special machine products is one of the most important parts in the production line for rolling aluminum alloy sheets. Special machine products is widely applicable for machining the surface of casting aluminum ingots on the production lines for rolling various aluminum parts and other nonferrous metal ones, as the key machining facility in nonferrous metal processing and manufacturing industry. Special purpose machine series XKL24 is an automatic production line. The special purpose machine consists of the main machine and auxiliary machines.
Host machine of special purpose machine consists of loading cart, loading roller device, ingot turnover device, gantry frame, bed, table, ingot centering device, clamping device, measuring device, main milling head, side angle milling head, weighing and code printing system, unloading roller device, unloading cart, electrical control system, hydraulic system, lubrication system, pneumatic system.
Auxiliary machines of special purpose machine consist of chip suction pipelines, crushing machine, chip suction and air blow devices for cnc gantry type ingot scalping machine, cyclone separator, chip collecting device, dust suction and collection device.
Special purpose machine series XKL24, completes all the following processes automatically, including loading, measuring, machining, unloading and chip collecting.
Special purpose machine series XKL24, is a typical series product with hydro-mechatronics integration and intensive technologies, and all technical specifications of special purpose machine comply with and exceed the ones of the similar special purpose machine produced by the foreign suppliers. Special purpose machine can definitely replace the imported ones.
Double gantry structure of special purpose machine can be designed and manufactured upon customer's request.
Main technical parameters of special purpose machine:
Specification/Model | Unit | 2415/2417/2421/2427 |
Max. Dimension of the Ingot (L×W×H) | mm | 9000x2700x850 |
Table Travel (Axis X) | mm | 12000-20000 |
Table Feed Rate | mm/min | 200-6000 |
Table Loading Capacity | t | 35 |
Table Rapid Travel | mm/min | 20000 |
Table Feeding Motor | Nm | 200 |
Ram Travel | mm | 350-550 |
Ram Vertical Feeding Speed | mm/min | 0.5-5000 |
Motor for Ram Vertical Feeding | Nm | 35 |
Main Motor Power (10Kv or 380V) | Kw | 450-1250 |
Main Motor Speed | r/mln | 430、 595 |
Vertical Milling Head Diameter | mm | 1970-2800 |
Linear Speed of the Vertical Milling Head | m/min | 4000-4400 |
Power of the Motor for Side Milling Head | Kw | 160-200 |
Motor Speed of the Side Milling Head | r/min | 1450 |
Linear Speed of Side Milling Head | m/min | 3400 |
Motor for Side Milling Slide | Nm | 22.5 |
Motor for the Tilting of Side Milling Head | Kw | 22 |
Roller Feed Rate | m/min | 18/30 |
Roller Feeding Motor (AC) | Kw | 15 |
Motor for Clamping Ingot on the Table | W | 18.5 |
Power of the Motor for Chip Suction Device | Kw | 315 |
Power of the Motor for Crushing Device | Kw | 315、 630 |
Crushing Device Capacity (Max.) | t/h | 40 |
天美直播Dimension (L×W×H) | mm | |
天美直播Weight (Approx) | t | 380-800 |
Cultural adaptation design of special purpose machine:
Taking fully into account the aesthetic preferences and usage habits of the European and American markets, our industrial design team can culturally adapt the appearance of the special purpose milling machine according to the needs of buyers. From the color matching of the special purpose milling machine, the layout of the user interface of the special purpose milling machine to the nameplate logo of the special purpose milling machine, the special purpose milling machine can be integrated into the production line of the enterprise at the same time, to show the uniqueness of your brand. If you have special requirements for the appearance and human-computer interaction design of the special purpose milling machine, please feel free to contact us, and we will create an exclusive special purpose milling machine that is both functional and aesthetic for you.
Qualification and certification of special purpose milling machine:
Our special purpose milling machine has passed the ISO 9001 international quality management system certification, CE safety certification and UL North American safety certification, and fully complies with the industrial equipment access standards in Europe and the United States. Through these certifications, you don't have to worry about the compliance and adaptability of special purpose milling machine in the European and American markets. If you want to know the specific certification details of special milling machine or view the certificate, feel free to contact us and we will provide you with complete information about special milling machine.
Advantages of special milling machine series XKL24:
1. From the loaded ingot against the rollers Rollers solves the issue of the direct impact from the loaded ingot against the rollers.
2. Guide-screw centering and hydraulic clamping mechanism of special milling machine solves the issue of positioning the ingot accurately at the center of the worktable.
3. Automatic ingot turnover mechanism of special milling machine solves the issue of ingot turnover.
4. Overcutting protection device of special milling machine prevents cutting tool and spindle assemblies from the damages due to the excessive cutting depth (exceeding the preset value).
5. Automatic measuring device for ingot thickness of special milling machine, by measuring the billet, decides the allowance and machining processes and automatically confirms the allowance for each machining process.
6. The spindle in the ram is provided with dual-drive structure for feeding motion with high transmission rigidity and efficiency.
7. Special milling machine has high machining efficiency with the maximum diameter 2400mm of the main cutting tool, which covers the machined surface of the ingot.
Other models of the special milling machine series:
Special milling machine XKL2417,
Special milling machine XKL2421,
Special milling machine XKL2427.
About our delivery:
We choose to ship by sea, and the packaging is firm to ensure that your goods arrive safely and quickly. The delivery time is generally about 1.5~6 months. Regarding the payment method, you need to pay 30% in advance, and 70% of the balance can be paid before delivery.